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Case Study - Opico

A 2,000 acre, multiple site farm has turned to Calor to power a mobile Opico grain dryer resulting in an efficient, flexible grain drying solution.

Graham Gibson, Director of Langmead Farms Limited, is responsible for four farm sites, located across the county of Kent, between Southfleet and Swanley. Having identified that a mobile Opico dryer would suit the farms’ grain drying needs, Graham turned to Calor to provide a reliable and efficient fuel supply.

Capable of drying up to 144 tonnes per day, the Opico 12 tonne 555XL dryer is used on two of the farm’s sites to dry milling and feed wheats. Graham stated: “We chose the Opico mobile dryer as we needed to be able to use it at multiple locations and move it between two of our farms at a moment’s notice.”

He went on to say “We turned to Calor as the company has proven experience in the farming industry and can cope with the nature of our fuel demand for the dryer which is high volumes over a short period of time.”

The dryer features a ground level loading facility which can be fed by a bulk trailer or in the case of Langmead Farms, a 9 foot loading hopper, making it quick and easy to load, without the need for additional equipment.

The Opico 555XL model has an hourly drying capacity of 6 tonnes per hour
assuming a five per cent moisture reduction, from 21 per cent down to 16
per cent including loading, heating, cooling and unloading time.

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Calor helps Langmead Farms move it's grain drying forward

Calor helps Langmead Farms move it's grain drying forward...The dryer is supplied as standard with a grain cleaner to remove weed seeds and broken grains, improving the hectolitre weight of the crop whilst drying.

Once loaded into the dryer, the grain is constantly re-circulated at a rate of 60 tonnes per hour whilst being dried, this ensures that the grain is dried consistently and evenly throughout the batch. The low 270rpm of the main Auger means that the grain is handled gently at all times minimising damage.

Crop damage is further minimised thanks to the fuel provided by Calor. LPG offers precise moisture control and even heat ensuring crops are dried evenly and to the required moisture content. Using LPG to power the dryer also means that the grain is not tainted in any way as it does not leave a residue which oil can be prone to do.

Graham says: “The dryer is very easy to use with accessible controls and we are able to test the moisture levels of the grain at any time using the built in grain sampler. We simply take a reading of the grain’s moisture content prior to loading and can monitor the dried grain moisture levels at any time. Unloading the grain once it has reached the required level of around 15 per cent moisture is very simple.”

“We hook the dryer up to a tractor, making it very easy to move between sites which minimises any potential disruption”

Gary Battisson of Calor advised Graham on the purchase of the dryer and the installation of the three 2,000 litre tanks at each site. Gary advises “Calor offers the largest LPG delivery network in thecountry and the comparative rental cost for the tank covers regular maintenance checks, a 24 hour, 365 day emergency call out service and visual inspections every time the tank is refilled, giving customers
complete peace of mind.”

“We worked together with Graham and his team at the farm to arrange a delivery schedule that would meet their needs and keep up with the fuel demand.”

As one of Britain’s largest independent agricultural machinery distributors, Opico offers nearly 40 years experience and knowledge. The comprehensive range of grain dryers has proven to be the most reliable and efficient way of drying grain year after year and this success has made Opico a household name for many farms.

Graham concludes: “Once we had identified the need for the dryer, we had a very short amount of time to install the gas tanks and get the dryer up and running. Calor reacted efficiently and swiftly to our requests and enabled us to have the dryer operational within our required timescales.”

“Our first season of grain drying has been a huge success thanks to Calor and Opico and has enabled us to dry more than 4,000 tonnes of grain.”

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